Wire and Circuit Breaker Capacity Table

Ampere Rating Wire Copper Capacity Table

Ampere Rating Wire Copper Capacity Table

AWG SizeMetric (MM²)THW Ampacity (75°C Maximum Operating Temperature)THHN Ampacity (90°C Maximum Operating Temperature)Breaker CapacityLoad Allowed (80%)
142.08202515A12A
123.31253020A16A
105.26354030A24A
88.37505550A40A
613.30657565A52A
421.20859585A68A
326.70100115100A80A
233.60115130125A100A
142.40130150150A120A
1/053.50150170175A140A
2/067.40175195200A160A
3/085.00200225225A180A
4/0107.20230260250A200A
250 kcmil127.00255290300A240A
300 kcmil152.00285320350A280A
350 kcmil177.00310350400A320A
400 kcmil203.00335380450A360A
500 kcmil253.00380430500A400A
600 kcmil304.00420475600A480A
700 kcmil355.00460520700A560A
750 kcmil380.00475535750A600A
800 kcmil405.00490555800A640A
900 kcmil456.00520585900A720A
1000 kcmil507.005456151000A800A

  • AWG Size:
    • American Wire Gauge, a standard for wire diameters.
    • Smaller numbers mean thicker wires.
  • Metric (MM²):
    • The cross-sectional area of the wire in square millimeters.
    • Cross-sectional area in metric units, useful for international applications.
  • THW Ampacity (75°C):
    • Applications: Dry and Wet Locations.
    • The current carrying capacity of copper wire with THW (Thermoplastic Heat and Water resistant) insulation at 75°C.
  • THHN Ampacity (90°C):
    • Applications: Dry and Damp Locations.
    • The current carrying capacity of copper wire with THHN (Thermoplastic High Heat-resistant Nylon-coated) insulation at 90°C.
  • Breaker Capacity:
    • The typical breaker size for the given wire size.
    • The recommended breaker size for protecting the wire.
  • Load Allowed (80%):
    • The maximum recommended continuous load on the circuit, calculated as 80% of the breaker capacity, in accordance with PEC guidelines.
    • The safe continuous load limit ensures the circuit does not overheat.

Explanation of the Ampere Rating Wire Copper Capacity Table

The table provided gives a comprehensive overview of the current-carrying capacity, or ampacity, of copper wires of different sizes, measured in American Wire Gauge (AWG) and their equivalent in square millimeters (MM²). It also provides ampacity ratings for wires with THW and THHN insulation types, the recommended breaker sizes, and the allowed continuous load for each wire size. Here’s a detailed explanation of each column and its significance:

Columns and Their Meanings:

  1. AWG Size:
    • Definition:
      American Wire Gauge (AWG) is a standard way of denoting wire diameter. Smaller AWG numbers indicate thicker wires.
    • Example:
      14 AWG is thinner than 10 AWG.
  2. Metric (MM²):
    • Definition:
      This column represents the cross-sectional area of the wire in square millimeters, a metric measurement equivalent to AWG.
    • Example:
      14 AWG is approximately 2.08 mm².
  3. THW Ampacity (75°C):
    • Definition:
      The maximum current (in amperes) that a wire with THW (Thermoplastic Heat and Water resistant) insulation can safely carry at 75°C ambient temperature.
    • Example:
      A 14 AWG wire with THW insulation can carry 20 amperes.
  4. THHN Ampacity (90°C):
    • Definition:
      The maximum current a wire with THHN (Thermoplastic High Heat-resistant Nylon-coated) insulation can carry at 90°C ambient temperature.
    • Example:
      A 14 AWG wire with THHN insulation can carry 25 amperes.
  5. Breaker Capacity:
    • Definition:
      The recommended size of the circuit breaker that should be used to protect the wire. This ensures the wire does not overheat and cause a fire.
    • Example:
      For a 14 AWG wire, a 15-ampere breaker is recommended.
  6. Load Allowed (80%):
    • Definition:
      To ensure safety and reliability, continuous loads on a circuit should not exceed 80% of the breaker’s capacity. This column lists the maximum allowed continuous load for each breaker.
    • Example:
      For a 15-ampere breaker, the maximum continuous load is 12 amperes (80% of 15A).

Usage Considerations:

  1. Ampacity:
    • This indicates the maximum current a wire can handle before overheating. THHN has a higher ampacity than THW due to its higher temperature rating.
  2. Breaker Capacity:
    • Electrical codes recommend using a breaker that is appropriately rated for the wire size to prevent overheating and potential fire hazards.
  3. Load Allowed:
    • Continuous loads should not exceed 80% of the breaker capacity to ensure safety and longevity of the electrical system.

Practical Application:

  1. Wire Sizing for Circuits:
    • When planning electrical circuits, choose the wire gauge based on the expected load and distance to prevent voltage drop and overheating.
    • Purpose:
      Selecting the correct wire size ensures that the wire can handle the expected electrical load without overheating.
    • Example:
      If a circuit requires carrying 24 amperes, you should choose a wire gauge that supports this current. According to the table, a 10 AWG wire with THHN insulation is suitable.
  2. Breaker Selection:
    • Ensure the breaker is rated appropriately for the wire gauge to protect the circuit from overcurrent conditions.
    • Purpose:
      A properly sized breaker protects the wire and prevents potential fire hazards by interrupting the circuit if the current exceeds safe levels.
    • Example:
      For a 10 AWG wire, a 30-ampere breaker is recommended.
  3. Load Management:
    • Purpose:
      To prevent overloading the circuit, ensure that continuous loads do not exceed 80% of the breaker’s capacity. This margin helps avoid overheating and ensures the longevity of the electrical system.
    • Example:
      For a 30-ampere breaker, the continuous load should not exceed 24 amperes.
  4. Compliance with Codes:
    Adhering to the Philippine Electrical Code (PEC) is crucial for safety and legal compliance.

IMPORTANT NOTICE:

Before taking any actions in your Electrical Installations if you are unsure or not qualified or trained to do Electrical works always consult a Licensed Electrical Practitioner, Professional Electrical Engineer (PEE), Registered Electrical Engineer (REE), or Registered Master Electrician (RME).

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